Wheel Hub Torque Nut Assembly Station
Wheel Hub Assembly Station is custom designed and built to produce a completed Hub assembly.
The machine has the following:
- Aluminum base frame with steel coated tooling plate.
- Part nesting to locate part to proper datums.
- Product poke-yoke for part detection and proper loading.
- Product flow racks for incoming products.
- Torque tool for assembly with communication feed back passed / failed information.
- Self contained standalone machine with operator interface / operator station.
- Overhead task lighting.
- Operator safety light curtain / open mesh guarding.
Seat Base Rivet Forming Assembly Station
Seat Base Assembly Station is custom designed and built to produce a completed Seat Base assembly.
The machine has the following:
- Steel base frame with steel tooling plate both nickel-plated per customer's specification.
- Tooling slide plate for operator load and part position for orbit forming.
- Part nesting to locate part to proper datums.
- Product poke-yoke for part detection and proper loading.
- Product flow racks for incoming products.
- Orbit forming tools to form four (4) rivets simultaneously.
- Self contained standalone machine with operator interface / operator station.
- Overhead task lighting / fan / and process output timers
- Operator safety light curtain / open mesh guarding.
Front Bumper Crush Can MIG and Resistance Weld Assembly System
Front Bumper RH / LH Crush Can Weld Assembly Station is custom designed and built to produce a completed Front Bumper RH / LH Crush Can assembly.
The machine has the following:
- Steel base frame painted per customer's specification.
- Steel tooling plates black oxide coated per customer's specification.
- First station is a resistance spot weld station for performing six (6) spot welds.
- First station also has weld nuts auto loaded and resistance welded into position.
- Overhead servo driven twin arm pick & place to transfer parts between three stations.
- Second station is a four station robotic MIG weld station.
- Two position 96" dia. Index table.
- Two Fanuc Arc weld robots.
- Two automatic torch reamers and wire trimmers.
- Third station unload and date stamp.
- Part nesting to locate part to proper datums.
- Product poke-yoke for part detection and proper loading.
- Self contained standalone machine with operator interface / twin operator station.
- Overhead exhaust hood and task lighting.
- Operator safety light curtain / open mesh guarding.
Seat Lever Release MIG Weld Assembly System
Seat Lever Release Weld Assembly Station is custom designed and built to produce a completed RH / LH Seat Lever Release assembly.
The machine has the following:
- Steel base frame painted per customer's specification.
- Two position 48" dia. Index table.
- One Fanuc Arc weld robot.
- One automatic torch reamers and wire trimmers.
- Front operator load and unload area.
- Part nesting to locate part to proper datums.
- Product poke-yoke for part detection and proper loading.
- Self contained standalone machine with operator interface / operator station.
- Operator safety light curtain / solid guarding.
Seat Structure Impact Rivet Assembly System
Seat Structure Impact Rivet Assembly Station is custom designed and built to produce a completed Seat Structure assembly.
The machine has the following:
- Steel base frame painted per customer's specification.
- Steel tooling plates black oxide coated per customer's specification.
- Four operator load stations for sub-assembly.
- Overhead product load assist system for operators.
- Overhead servo driven twin arm pick & place to transfer parts between three stations.
- 100-ton impact rivet station for eight rivets.
- Overhead servo driven unload pick & place to transfer parts from rivet station to unload conveyor.
- Part nesting to locate part to proper datums.
- Product poke-yoke for part detection and proper loading.
- Self contained standalone machine with twin operator interfaces / four operator work and load stations.
- Operator safety light curtain / open mesh guarding.
Palletized Conveyor Seat Recliner Assembly System
Automotive Seat Recliner Assembly System is custom designed and built to produce multiple recliners in one assembly line.
The machine has the following:
- Steel base frame painted per customer's specification.
- Steel tooling plates black oxide coated per customer's specification.
- Palletized build line conveyor per the customer’s specification.
- Six operator load stations for sub-assembly.
- RFID pallet tracking.
- Orbit form riveting in six stations.
- Impact form riveting in four stations.
- Robotic grease dispensing.
- Final function test for efforts and function.
- Part nesting to locate part to proper datums.
- Product poke-yoke via vision system for part detection and proper loading.
- Robotic unload and material handling.
- Automatic function spring winding.
- Automatic synchronization bushing install.
- Automatic part identification and part unload.
- Self contained standalone machine with four operator interfaces / six operator work and load stations.
- Operator safety light curtain / open mesh guarding.
Palletized Conveyor Dental Floss Assembly System
Dental Floss Assembly System is custom designed and built to produce multiple color Floss Containers in one Assembly line.
The machine has the following:
- Steel base frame painted per customer's specification.
- Steel tooling plates black oxide and nickel coated per customer's specification.
- Palletized high-speed build line index per the customer’s specification.
- Four operator load stations for sub-assembly.
- High-speed auto load with bowl feeder for case in twin track.
- High-speed auto load with bowl feeder for cutter in twin track.
- High-speed auto load with bowl feeder for lens in twin track.
- Product poke-yoke via vision system for part detection and proper loading.
- Automatic unload and case closure.
- Self contained standalone machine with one operator interfaces / four operator work and load stations.
- Operator safety cable / Plex guarding.